MOLDING & AUTOMATION
MOLDING DIVISION CAPABILITIES
Combined synergies of production engineering and tooling engineering maximize production quality and efficiencies. We pride ourselves in complex dimensional molding, advanced insert molding, and in-house automation and error proofing.
67 TO 1100 TONS OF CLAMP PRESSURE
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5 -Axis, 4-Axis, and 3-Axis Press Mounted Robots
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In-mold sensors for Precise Process Control
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Sequential Valve Gate Controllers
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Full Machine Range Resin Drying Equipment
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Extreme mold temperature control (45 to 500deg F)
PLASTIC PROCESSING
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Scientific and systematic molding
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Faster than world class cycle times driven by patented in-mold conformal cooling
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Dimensional molding with post molding thermal imaging with extreme in-mold temperature control
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Tight tolerance processing with automated non-conforming part containment
COMPLETE IN-HOUSE AUTOMATION AND ERROR PROOFING
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Pre Molding Robot Pick-up fixtures with Error Proofing
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Post Molding Error Proofing with Automated Containment
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PLC Building and Logic Programming
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Post Molding assembly and secondary operations
ASSEMBLY
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Post molding assembly of plastic parts
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Clips / fasteners​
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Foam / Velcro / Anti BSR
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Sonic Welding
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Pack-out for retail
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In-cycle assembly to maximize efficiency
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ONLINE ORDER FULFILLMENT
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Servicing 2,100+ Big Box Retail Stores
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Shipping to 34 Regional Distribution Centers
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100+ Daily E-Commerce shipments
EXAMPLE PRODUCTS FROM OUR MOLDING FACILITY
MARKETS
AUTOMOTIVE SAFETY & FUNCTIONAL
Structural components are often complex assemblies involving over-molded inserts and stampings. We use automated processes to keep speeds up and costs down.
AUTOMOTIVE
CLASS A
Auto interiors require precise tolerances, competitive pricing, and large runs. These often require secondary assembly processes including: foam, clips, adhesive tape, fasteners, dampeners, lighting, 2d barcodes, etc. We can also manage outsourced paint coatings on products.
AUTOMOTIVE EXTERIORS
Automotive exteriors require strong UV protection and color hold. Most products have mold-in color or a managed outsourced paint coating. Examples are trim panels or body side moldings.
BUILDING PRODUCTS
Building products often require strong UV packages, the ability to produce many colors, and provide competitive pricing. We have made products for HVAC, roofing and siding accessory applications.
SPORTING GOODS
Tolerances are often key for the sporting goods products. They typically consist of multi-piece assemblies that require a snap fit. Example: fishing lures
HOME/ GARDEN
Home and garden products often are quite large and require large presses. Large presses and the ability to overmold has helped Maple Mold compete in this market.
CHILDREN'S TOYS
Maple Mold has the capability to make children toys. Much consideration must go into safety and the life of the product once molded.
WE DON'T LEAVE QUALITY TO CHANCE
IATF16949:2016 Certified
At Maple Mold Technologies, our dedication to quality and our commitment to a ‘Zero Defects’ manufacturing strategy have accelerated our journey to excellence.
Maple Mold Technologies is IATF 16949:2016 certified. Our relentless pursuit to deliver high quality products and services has resulted in reduced PPMs, improved delivery ratings, reduced costs, and enhanced customer satisfaction.
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CONTACT US
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